Overview
Engineered for high-speed carton production lines, this machine handles multi-layer corrugated boards up to 2000mm wide, combining automatic roll alignment, real-time quality monitoring, and seamless integration with ERP systems. Ideal for large-scale carton factories and packaging plants, it reduces material waste by 30% while increasing output by 50% compared to conventional slitters.
Features
AI-Powered Precision:
Machine learning algorithm analyzes material thickness and curvature to optimize blade pressure and speed in real time, ensuring ±0.08mm cutting accuracy.
Vision system with 3D laser scanning detects carton board defects (e.g., delamination, warping) and adjusts slitting paths to avoid waste.
Fully Automated Operation:
Robotic roll loader/unloader with 1500kg payload capacity, enabling 24/7 unmanned operation when integrated with AGV systems.
Smart recipe management stores up to 100 slitting profiles, automatically recalling settings for repeat orders via QR code scanning.
Energy & Space Efficiency:
Servo-pneumatic hybrid drive system reduces energy consumption by 45% compared to hydraulic models, achieving 3.8kW/hour during peak operation.
Compact inline design (3.2m x 1.2m x 1.8m) fits into tight production lines, with optional overhead dust extraction for clean operation.
Industry 4.0 Connectivity:
Ethernet/PLC interface integrates with MES systems, providing real-time production data (output count, downtime, blade life) for predictive maintenance.
Remote diagnostics via cloud-based software, allowing technicians to troubleshoot issues without onsite visits.
Application
Corrugated Carton Factories: Slits triple-wall boards for heavy-duty shipping cartons, ensuring precise dimensions for automated folding and gluing machines.
Folding Carton Production: Processes pre-printed paperboard into exact widths for luxury packaging, with anti-static technology protecting printed surfaces.
Automated Packaging Lines: Works in tandem with carton erecting machines, delivering just-in-time slitted materials for high-speed assembly.
FAQ
Q: How does the AI system handle new material types?
A: The self-calibration mode learns new board properties in 5 minutes, updating the control algorithm for optimal performance.
Q: What is the maximum daily operating time?
A: Designed for continuous 20-hour operation with automatic lubrication and blade cooling, ideal for three shifts production schedules.
Q: Can it integrate with our existing ERP system?
A: Yes, supports OPC UA and MQTT protocols for seamless data exchange with major manufacturing software platforms.
